Pallet Size Guide
Comprehensive guide to standard and custom pallet dimensions
Request Custom Size Pallets
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Every pallet is inspected and graded by our experts.
Same-day delivery available in Montreal. Free delivery over $750.
"Working with Montreal Pallet Solutions has transformed our logistics. Their quality pallets and fast service keep our operations running smoothly."
- Jean Tremblay, Logistics Manager
Standard Pallet Sizes
These are the most common pallet sizes used across North America and internationally. All measurements are Length x Width x Height (inches).
Industry-Specific Pallet Sizes
Beverage Industry
- 36" x 36" - Most common
- 40" x 48" - Large volume
- 48" x 36" - Six-pack cases
Designed for efficient stacking of bottles, cans, and kegs.
Telecommunications
- 48" x 40" - Standard equipment
- 42" x 42" - Cable reels
Optimized for electronic equipment and cable spools.
Automotive
- 48" x 45" - OEM standard
- 48" x 48" - Heavy parts
Heavy-duty construction for auto parts and assemblies.
Paint & Chemicals
- 42" x 42" - Standard
- 48" x 48" - Drums
Chemical-resistant treatment available.
Dairy Products
- 40" x 40" - Milk crates
- 32" x 40" - Smaller loads
Food-safe treatment and quick turnaround.
Retail & Consumer
- 48" x 40" - Standard GMA
- 48" x 42" - Oversized boxes
Optimized for retail distribution centers.
Weight Capacity Guide
Understanding pallet weight capacity is crucial for safe material handling. Capacities vary based on pallet construction, wood grade, and load distribution.
Static Load Capacity
When pallet is stationary
- Standard Wood: 3,000-4,000 lbs
- Heavy-Duty Wood: 4,500-5,500 lbs
- Block Pallets: 5,000-6,000 lbs
- Plastic Pallets: 5,000-30,000 lbs
Note: Evenly distributed load on level surface
Dynamic Load Capacity
When pallet is being moved
- Standard Wood: 1,500-2,500 lbs
- Heavy-Duty Wood: 2,500-3,500 lbs
- Block Pallets: 2,800-3,800 lbs
- Plastic Pallets: 2,500-5,000 lbs
Note: Load capacity when lifted by forklift
Racking Load Capacity
When stored on warehouse racks
- Standard Wood: 1,500-2,000 lbs
- Heavy-Duty Wood: 2,000-2,800 lbs
- Block Pallets: 2,500-3,000 lbs
- Plastic Pallets: 2,000-3,500 lbs
Note: Supported at two points (stringers)
Important Safety Notes:
- Always distribute loads evenly across the pallet surface
- Never exceed the manufacturer's rated capacity
- Inspect pallets regularly for damage or wear
- Consider environmental factors (moisture, temperature)
- Different grades (A, B, C) may have reduced capacities
- Always follow your facility's material handling guidelines
Custom Pallet Dimensions
Don't see the size you need? We manufacture custom pallets to your exact specifications.
Custom Size Options
- Any length from 12" to 120"
- Any width from 12" to 80"
- Heights from 3" to 12"
- Special configurations
- Multiple deck boards
- Reinforced construction
- Custom wood species
Why Custom Pallets?
- Maximize container space
- Reduce product damage
- Improve warehouse efficiency
- Accommodate unique products
- Meet specific industry requirements
- Optimize weight capacity
- Streamline automation
Custom Order Process
- Submit dimensions & requirements
- Receive quote within 24 hours
- Review design specifications
- Approve prototype (if needed)
- Production begins
- Quality inspection
- Delivery to your facility
Lead Time: 2-4 weeks
How to Measure Pallets
Pallet Terminology
Length: The longest dimension of the pallet, typically parallel to the stringers
Width: The shorter dimension, perpendicular to the stringers
Height: Total height from bottom to top deck surface
Stringer: The vertical boards running lengthwise that support the deck
Deck Board: The horizontal boards on top and bottom
Block: Square supports used instead of stringers (4-way entry)
Overhang: Deck boards extending beyond the stringers
Standard Conventions
- Pallets are always measured Length x Width x Height
- Measurements are typically in inches in North America
- Length is listed first (e.g., 48x40 means 48" long, 40" wide)
- Forklift entry is usually from the width side on 2-way entry pallets
- Industry standards use nominal dimensions (may vary slightly)